Turnkey Expertise in Grain based ENA/ Fuel Ethanol Plants Solution – Built with Efficiency & Excellence
Expert Turnkey Solutions for Innovative Distillery Projects
Expert Turnkey Solutions for Innovative Distillery Projects
About Distillery Plant Solutions
At Brew Force, we engineer the future of distilling with cutting-edge, turnkey solutions for Grain-Based Distilleries, Single Malt Distilleries, Rum Plants, and Liquor Bottling Units. With decades of experience and a proven track record across India and abroad, we offer advanced plant design, reliable equipment, and full project execution from concept to commissioning.
Solutions We Offer
Comprehensive Turnkey Solutions for Every Stage of Distillery Operations
Grain-Based Distillery Plants
Fuel Ethanol Plants
Grain-Based Distillery Plants
Complete Systems from Grain Storage to Final Spirit
Our grain-based distillery plants are built for high efficiency and long-term reliability. We design and execute the entire flow—from grain handling and fermentation to multi-pressure distillation and alcohol storage.
Capabilities Include:
- Grain Storage, Milling & Cooking
- Liquefaction & Saccharification Sections
- Fermentation Vessels with Aeration & pH Monitoring
- Spent wash evaporation & CO₂ recovery up to 85%
- Multi-Pressure Distillation Columns
- DWGS Dryer & Alcohol Storage Units
- Boiler, Turbine, Structural Integration
Fuel Ethanol Plants
Fuel Ethanol Plant
Fuel-Grade Ethanol via Advanced Dehydration Systems
Brewforce offers advanced capabilities in bio ethanol production tailored for fuel-grade purity. Our molecular sieve dehydration systems can deliver ethanol purity levels of up to 99.9%, crucial for automotive and industrial applications.
These units are designed for energy efficiency and come with skid-mounted modular options, making them easy to integrate and scale across varying capacities. Full automation ensures safe and consistent output with minimal human intervention.
As fuel markets worldwide move towards cleaner alternatives, our systems empower clients to contribute to green energy mandates while maintaining high ROI.
Capabilities Include:
- Ultra-Dry Ethanol Production: Molecular sieve dehydration systems with low energy use for up to 99.9% purity.
- Automated & Modular Design: Fully automated operations with skid-mounted options for flexible deployment.
- Sustainable Fuel Solutions: Supporting renewable energy goals with clean-burning ethanol alternatives.
Fermentation Capabilities
Grain to Alcohol with Efficiency and Automation
Our fermentation systems are designed to handle a wide range of feedstocks including grains, molasses, sugarcane juice, and tubers such as cassava—making them especially suited for African agriculture.
We use high-efficiency fermenters that can achieve alcohol concentrations up to 15%, significantly reducing energy consumption downstream. Automation ensures consistent quality while minimizing labor and contamination risks.
Environmental sustainability is built into our systems with CO₂ recovery and wastewater recycling, delivering not just performance, but also compliance with modern green standards.
- Multi-Feedstock Expertise: Processes grains, sugary feedstocks, and tubers like cassava with optimized fermentation systems.
- High Yield Fermentation: Alcohol up to 15% with contamination control and reduced manpower through full automation.
- CO₂ Recovery & Sustainability: Integrated CO₂ recovery and reuse with wastewater recycling, enhancing sustainability.
Distillation Technology
Superior ENA Production with Automation
Our distillation systems are engineered for excellence, delivering high-purity Extra Neutral Alcohol (ENA) that meets stringent quality benchmarks of leading brands like Diageo and Seagram.
These multi-pressure columns are fully automated, reducing human error and optimizing operation stability. Impure cuts are effectively minimized to ensure the highest-grade output while reducing reprocessing needs.
Efficiency is a core feature-our configurations are designed to operate with minimal steam input and minimal downtime, making them ideal for sustainable and cost-efficient distillery operations.
- High-Quality ENA: Produces Extra Neutral Alcohol approved by premium global brands through precise fractionation.
- Fully Automated Columns: Seamless operation with automated control systems and impurity cut handling.
- Optimized Efficiency: Maximized recovery with low steam consumption and low maintenance architecture.
Evaporation & Zero Liquid Discharge
High-Efficiency Systems for Sustainable Operations
Environmental sustainability is at the core of our distillery engineering philosophy. Our evaporation units are
designed for high-efficiency performance with zero steam consumption, significantly reducing operational costs.
These plants incorporate both falling film and forced circulation evaporators depending on feedstock and desired outcomes. We also utilize specially designed distributors for optimal flow distribution, ensuring durability and uniformity in performance.
Importantly, these systems support full Zero Liquid Discharge (ZLD), meaning your distillery can operate with no liquid effluent-aligning with the most stringent environmental regulations.
- Integrated Evaporation Units: Zero steam consumption systems for spent wash concentration up to 60% w/w.
- Custom Distributors & Circulation: Falling film and forced circulation types with optimized flow dynamics.
- Zero Liquid Discharge (ZLD): Fully compliant with environmental norms—no liquid effluent release.
Bio Ethanol Expertise
Fuel-Grade Ethanol via Advanced Dehydration Systems
Brewforce offers advanced capabilities in bio ethanol production tailored for fuel-grade purity. Our molecular sieve dehydration systems can deliver ethanol purity levels of up to 99.9%, crucial for automotive and industrial applications.
These units are designed for energy efficiency and come with skid-mounted modular options, making them easy to integrate and scale across varying capacities. Full automation ensures safe and consistent output with minimal human intervention.
As fuel markets worldwide move towards cleaner alternatives, our systems empower clients to contribute to green energy mandates while maintaining high ROI.
- Ultra-Dry Ethanol Production: Molecular sieve dehydration systems with low energy use for up to 99.9% purity.
- Automated & Modular Design: Fully automated operations with skid-mounted options for flexible deployment.
- Sustainable Fuel Solutions: Supporting renewable energy goals with clean-burning ethanol alternatives.
Utility & Process Infrastructure
Support Systems for Efficient and Reliable Operation
3D Process Design
Detailed digital engineering layouts to optimize plant layout and streamline integration.
Cogeneration & Cooling
Integrated steam and power systems, including cooling towers and chillers for thermal balance.
Water Treatment Units
DM/RO plants and skid-mounted utilities for water purity and process stability.
Robust infrastructure is vital for seamless distillery operations. Brewforce integrates utility systems-like cogeneration, chillers, and DM/RO plants-into a single, coordinated ecosystem.
Using advanced 3D design software, we simulate and plan every pipe, cable, and machine location to avoid bottlenecks and ensure easy future upgrades.
These designs are tailored to match available space and regional utility availability.
Whether it’s reducing power consumption or ensuring uninterrupted process water, our utilities are engineered for high uptime, energy efficiency, and regulatory compliance.
What Makes Brew Force Different?
We Combine Innovation, Execution, and Global Standards to Power Distillery Success
35+ Years in Alcohol Processing Projects
Expert Team of Engineers & Technologists
CAD-based Design & Advanced Process Simulation
Total Turnkey Execution – Design to Commissioning
Training for On-Ground Teams & Remote Support
Global Presence with Indian Engineering Excellence